Top 06 Quality Control Tips to Achieve Successful DTG Prints

by Kevin Cook| in Printing Guide on April 8, 2021 1705 /

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Last Updated on: 31st October 2024, 05:51 am

Most of the methods of garment decoration involve machines for making orders from start to end without hiccups and the last print is like the first. Other variables throughout the process may influence the consistency and quality of the clothing to the clothing when using a DTG printer.

For most DTG printers, shaking or agitating white ink is the first step at startup. Then print a test for the nozzle. If you see pauses in the picture, do head cleaning until the nozzle is inspected in perfect condition. Some printers only require head cleaning of the obstructed nozzles, which saves ink costs.

If bandages (horizontal lines in the picture area) are found during development, more nozzle checks and head cleanings are made until clear.

1. Consistent Pretreating:

A shirt’s pretreatment affects the product printed. A consistent amount of pre-treatment on every garment is important for quality control in a printed run. The only way to do this from shirt to shirt is an automated pretreatment unit.

Furthermore, it will ensure that reorders suit the original and all subsequent commands by tracking the preprocessing settings of a particular garment brand and design. Such arrangements are added to the front of the pretreatment structure by many decorators.

For consistent pretreatment, which one should your use. Hand sprayer or Pretreatment machine. Using a handheld power sprayer, you can achieve consistent pretreatment, but practice and experience are required. Whereas pretreatment machine achieves more accuracy. For technical production no other form of pretreatment is appropriate.

2. DTG-Friendly Garments:

In comparison, when it comes to DTG printing, not all shirts are equal. Clothing made out of 100% ring-spun cotton has a smooth surface and a tight weight that makes printed images as bright and most accurate.

The fact that the paper is ring-spun does not necessarily justify DTG ‘s preference for printing. Ring-spun cotton is produced with a smooth and smooth paintable surface with thinner threads.

The buttons, then, do this DTG apparel, not the fact that it is a ring-spun fabric. Some DTG operators or customers prefer clothing that is not ideal for this purpose.

While these garments can still be successfully decorated, additional preparations are required, such as multiple pretreatments. This however gives the process time and cost.

3. RIP/Print Driver:

Printing on DTG-suitable clothing will almost always require you to use the standard settings for your raster image processor (RIP) or printer program. The clothing must decide whether it does. specific printer settings are also needed for printing on other substrates.

Nonetheless, note that these tests add time to the method to produce the best results. You will store your photos with most of the latest RIP and print driver applications. The reorder is written in the same way as the previous order. This helps.

Place each image so that the fabric can be loaded the same way each time when saving images. Place a full chest, left chest, or any other position so that the printer can charge the shirt on the edge of the platen with a collar. This means that the prints and fabrics are uniforms.

4. Getting a Rectangular Edge:

The “DTG box” around the picture shows a common complaint about DTG printing clothing. This is usually due to excess pretreatment. Sadly, this issue lies with most decorators.

Furthermore, the heat press can cause a rectangular edge around the image as the most commonly used curing method. This will quickly be eliminated by a cheap handheld steamer which enables your customer to better present itself.

5. Environment Control:

DTG printers need a definite environment far from most clothing decorating technologies. A specified environment. These printers must be in office-like regulated temperatures with a humidity of at least 40%.

Some decorators assume that their temperature and the humidity level are all right if they don’t experience blockage problems. In actual fact, the print head overheats by a low moisture environment.

It cools by pushing water through the head from the DTG ink. Low moisture costs you in ink and wasted time during the process of head cleaning.

6. Wash Test:

In most garment decoration methods, washing is the final step in quality control. There’s nothing else to say about standard printing and care than to wash.

During the production, print periodically and wash a supplementary shirt. If you have concerns with pretreatment or recovery, it’s evident in a simple wash.

Conclusion:

For any decoration process, quality control is essential. You must check the consistency of the final print, presentation, and washability with DTG printing.

Furthermore, consistent shirt-to-shirt prints are a single factor in DTG décor.